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TOLERANCES

 
 

The flame cutting process creates powerful stresses in steel, causing metal adjacent to the cut to expand. This expansion, caused by stress, forces the metal to move during the cutting process.  Therefore, generous tolerances are called for with flame cutting. Added to consideration for dimensional tolerances is also a need to consider vertical deviation from square. Generally, a flame cut edge will deviate up to 1-1/2° from vertical.  Such deviation has a minimal affect on lighter plate but can be significant with thicker materials causing the edge cut to be out of square.

PLATE CUTTING COMPARISON CHART
Tolerance Cut Speed Final Cut Heat Zone Cost Non Ferrous
Laser Best Best Best Smallest Highest Yes
Oxy Plasma Good Good Better Smaller Higher Yes
Flame Cut Good Standard Standard Standard Standard No
LASER CUTTING TOLERANCES
THICKNESS TOLERANCE CARBON STAINLESS STEEL ALUMINUM
<=0.25” +/- .005” YES YES YES
0.375” +/- .006” YES YES
0.500” +/- .008” YES YES
OXY-PLASMA TOLERANCES
THICKNESS TOLERANCE CARBON STEEL STAINLESS STEEL ALUMINUM
<= .375” +/- .03125” YES YES YES
0.50”- 1.0” +/- .0625” YES YES YES
FLAME CUTTING TOLERANCES
THICKNESS TOLERANCE MATERIAL
< = 2-1/2” +/- 0.125” CARBON STEEL ONLY
> 2-1/2” TO 10” +/- 0.25” CARBON STEEL ONLY
> 10” TO 13” +/- 0.375” CARBON STEEL ONLY
> 13” TO 18” +/- 0.50” CARBON STEEL ONLY
> 18” +/- 0.75” CARBON STEEL ONLY
WATER JET CUTTING TOLERANCES
THICKNESS TOLERANCE FERROUS AND NON FERROUS METAL
0” TO 0.25” +/- 0.005” YES
> 0.25” TO 0.625” +/- 0.010” YES
> 0.625” TO 1.0” +/- 0.020” YES
> 1.0” GIVEN AT TIME OF QUOTE YES
 
     
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